There is a certain amount of mystery revolving around oil finishes, with good reason. A good oil finish, while fairly easy to accomplish, is rare to find these days. Its a very low tech process which, when done well, produces a magnificent finish, but it is a time consuming procedure which requires considerably more effort than simply brushing or spraying on a topcoat such as varnish or lacquer. Primarily, an oil finish is IN the outer surface of the wood rather than ON the surface, which is the property that makes it such an attractive finish.
Originally, boiled linseed oil was the material of choice, and it was typically mixed with equal parts of thinner, such as turpentine, and occasionally small amounts of varnish and/or bees wax were added. Linseed oil is a oil extracted from flax, and the term boiled is misleading but very important. Boiled linseed oil is not actually boiled, but rather oxygenated, a process that changes the polymer structure of the oil, which causes it to eventually dry and harden. Raw linseed oil will never dry, and does not make a good finishing material. Even boiled linseed oil dries quite slowly, and the addition of varnish or driers is common these days to speed drying and provide faster build of the finish. Tung oil is another commonly available finishing material, though more often than not, off-the-shelf tung oil finishes are not true tung oil at all, but rather a mixture of the materials Ive previously mentioned. Tung oil has become a somewhat generic term, encompassing many varieties of oil finishes.
My favorite oil finish is Watco Danish oil finish, the ingredients of which are a closely guarded secretits safe to say, however, that it is also a mixture of oil, varnish, thinner, and driers. Its my favorite for the simple reason that its been around for many, many years, and the manufacturers have in general been quite obstinate about not meddling with the recipe for the stuff, which makes it far more predictable than most finishes.
After several years of working with Watco and other oil finishes, it became quite apparent to me that the manufacturers were more interested in promoting and marketing these products with the focus upon quick and easy finishing as opposed to helping the user achieve striking results. An old finishers adage concerning the application schedule for oil finishes went as follows:
Well, thats a lot of work, and most people are not interested in maintaining this schedule, nor are most furniture makers delighted at the prospect of having a piece in the finishing process for three months or more before it can safely be delivered to the client. Many manufacturers of oil finishes have addressed this problem by advertising their products as a wipe-on, wipe-off finish, leading the user to believe that a simple one or two-step application is all thats required... and while that will provide a finish of sorts, it wont be anything to get excited over or write home about. In fact, the next time you find yourself in the wood finishing section of your local paint, hardware, or home center and see any finish product that boldly proclaims that you can now have a beautiful hand-rubbed finish in 2 hours, you have my blessing (and my gratitude) if you just smirk and walk away. Fortunately, the correct process to achieve a gorgeous, truly hand-rubbed oil finish lies somewhere between the two extremes. Try this procedure once, and youll probably never be able to see one of those 2-hour products again without laughing out loud.
If you really want to spite the manufacturers, a common recipe for home-brewed oil finish is to mix equal parts of boiled linseed oil, turpentine or mineral spirits, and plain oil-based (gloss, not satin) varnish or spar varnish (spar includes some UV inhibitors). The finishing procedure is the same.
The object of oil finishing is threefold:
Poorly done oil finishing, which we see a lot of, accomplishes the first objective, but not the other two, leaving a finished piece that is fairly well sealed, but entirely lackluster and uninspiring. In my opinion, this is what you end up with most of the time by following the manufacturers instructions.
So I re-wrote the instructions. Specifically, I re-wrote the instructions for Watco Danish Oil finish, because its the product I personally use most often, but other oil finishes are very similar, and the method works well with tung oils and other oil finishes.
Drying times are approximate, and at least in my shops, Watco dries more slowly than the containers instructions would lead you to believe. Its not imperative, but it is desirable that previously applied coatings be thoroughly dry before moving on to the next step, which in my environment generally takes anywhere from 1 to 3 days.
----- IMPORTANT SAFETY NOTE -----
Note that any rags and cloths you use are very susceptible to spontaneous combustion. This can occur when the solvents attempt to evaporate from your rags but do not have sufficient air to evaporate into. I wont make any recommendation concerning what you should do with your finishing cloths, nor will I take any responsibility should your shop catch fire. Watco and other manufacturers recommend submerging used cloths in water to prevent spontaneous combustion, and this is certainly the most foolproof method. My own method is to take my rag(s) and drape it somewhere near my work piece where it will get plenty of air circulation, and allow it to dry there. That way I can tell how dry the finish on the wood is by checking to see how stiff the rag is.
Also note that I recommend Watco Satin Wax in the final steps of the finishing procedure. This is a liquid wax (which allows you to wet-sand the first wax coat), and as of this writing, is available in either natural (white) or dark (walnut). Use the color that most closely matches your wood. If your piece falls some-where in between (i.e., mahogany), you can mix the two colors to achieve an appropriate intermediate color. Watco itself is also available in colors, but Ive never found a need for anything but the natural variety.
My finishing method is not endorsed by Watco or anybody elseindeed, if theyve ever heard of me it would be quite a surprise. Use it at your own risk and discretion. I will guarantee, however, that following it closely will provide a finish that equals or exceeds French polishing in terms of that unquantifiable quality that causes people to seem unable to keep their hands off of your work. In my mind, a well-done oil finish is one of the most sensual things on earth.
And now (finally...):
WATCO FINISHING INSTRUCTIONS
John Paquay
http://home.insightbb.com/~jpaquay/shop.html
updated 04/16/97